Volga – Boat Electrical Setup – Current State and Upgrade Options

I’m working on the boat’s electrical system, which is designed as two redundant setups.

Current Solar Equipment

6 × 200 W Renogy 24 V solar panels

Space for a 7th panel when needed

1 × 50 A Tracer MPPT

1 × 40 A Tracer MPPT

Existing Temporary Power Setup

Setup One – High-Load / Cooking

2 × 300 Ah Renogy 12 V LiFePO₄ batteries

Old 3000 W 12 V inverter

Powers: Travel kettle, Induction hob

2x Batteries: https://uk.renogy.com/products/core-mini-12-8v-300ah-lithium-iron-phosphate-battery?variant=51704535646526

Setup Two – House / Low-Power

1 × 100 Ah 24 V LiFePO₄ (no-name) with junction box with fuses

Loads:

2 × 45 W USB-C chargers

24 V → 12 V 20 A DC-DC converter for legacy gear

Mounted as a single unit on a plywood board

Physical Changes – Both systems need to be moved onto a new 18 mm wooden platform under the floor, to improve space usage and add ballast.

Planned Architecture – The goal is to split the system into:

24 V house system (lighting, pumps, USB, laptops, legacy gear)

48 V high-power system for induction cooking and a future 48 V electric 8 hp outboard motor

Moving to 48 V is necessary to get enough power for the outboard and reduce current, cable size, and wiring cost to improve overall efficiency.

Solar layout:

One side of the boat fits 4 panels → feeds the 48 V system

The other side fits 3 panels → feeds the 24 V house system

Upgrade Options for the 48 V Side

Option 1 – Build 48 V from Existing 12 V Batteries by buying 2 more 300 Ah Renogy 12 V batteries. Configure 4 × 12 V in series → 48 V, 300 Ah

Feed a new all-in-one 48 V inverter

Frees up the 40 A Tracer MPPT for the house bank

Pros

Uses the same battery model

IP65-rated (important below the waterline)

Very strong starting capacity: 300 Ah @ 48 V

Cons

More wiring, more space needed

Cost: ~£1,200

Option 2 – Server-Rack Battery for 48 V

Move the existing 2 × 300 Ah 12 V batteries to the 24 V house system

Remove the no-name 24 V battery

Buy a 48 V 100 Ah server-rack battery: https://uk.eco-worthy.com/products/eco-worthy-48v51-2v-100ah-server-rack-battery-with-bluetooth-wifi-5-12kwh-lithium-battery-version-3

Add more batteries later as needed (especially once the motor is installed)

Pros

Much simpler wiring, built-in breakers, BMS communication, monitoring and better space efficiency. They will also be easier to expand and likely better balanced long-term

Cons

Metal case, not waterproof

Will need a second unit fairly soon for the outboard

Cost

£1,000 initially

  • ~£600 later for expansion

Bonus

House system ends up with 300 Ah @ 24 V instead of just 100 Ah

Pros and Cons by System

Cooking / Outboard (48 V Side)

12 V batteries in series (Option 1):

More wiring and space

IP65 rating is a big advantage, as batteries sit below the waterline and flooding is a real risk

Native 48 V batteries (Option 2):

Better packaging and cleaner install

Built-in safety and monitoring

Easier upgrades

Less water-resistant

House System (24 V Side)

Current setup works, but:

The no-name battery may not be reliable long-term

More capacity is always useful

Planned addition:

24 V diesel heater (backup to the wood burner)

Extra capacity will matter in:

Dark winters

Periods when the wood burner isn’t usable

Bottom Line

Once everything is costed properly, both options end up close in price.
The real trade-off is between:

Waterproof, modular 12 V batteries (robust, proven, messy wiring)

Clean, native 48 V systems (tidy, scalable, but less flood-tolerant)

The decision really comes down to flood risk vs long-term simplicity and expandability.

UPDATE: the problem with the metal cased batteries will be condensation, leading to rust and failing circuits.

#DRAFT